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Old 05-06-2009, 11:24 PM
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Default Sway Bar Linkage Removal/Replacement

I had a front link break so I'm replacing both front links.

My question is how to keep the lower bolt from turning while tightening the nut because when trying to remove the old links the only way to keep the bolt from turning was to use vice-grips on the balljoint side.

Maybe a new one will install fine because it is not rusted?

Also, any specific torque specs for upper and lower mount (especially the upper with the rubber bushings)?

Thanks.
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Old 05-07-2009, 10:48 PM
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Default Re: Sway Bar Linkage Removal/Replacement

There's a picture of that captured bolt in here: Downey H.D. Sway Bar End Links Install

You need a 6mm hex wrench.

It's fairly easy with the right tools.
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My Truck: 2005 Tundra, 2UZFE. 4WD. AccessCab. Spectra Blue Mica (8M6). TRD. AT. CC. CK. DZ. FE. AW. LD. OF. TO. VP.
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Old 05-08-2009, 10:42 PM
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Default Re: Sway Bar Linkage Removal/Replacement

Thanks. I saw the hex thing after I had the first one out. I tried using the hex while removing the second one but it ended up breaking the hex end out so I ended up using vice grips again, but the threads were so rusted it was almost impossible.

I then took my dremmel cutoff wheel and cut the nut to free it up. Much, much easier.

I torqued the new links, top bolt, to 14#. Hope that is correct. The rubber bushings were squished some.

I thought about putting grease around the bolt/bushings to help prevent rust but instead just put a light coat of anti-sieze on everything.
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Old 06-05-2009, 10:02 AM
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Default Re: Sway Bar Linkage Removal/Replacement

While checking the brake pads yesterday I noticed both my links are broken.

Any place to order these cheaper than the Toyota dealer?
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Old 06-05-2009, 05:36 PM
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Default Re: Sway Bar Linkage Removal/Replacement

Yes. See here: Downey H.D. Sway Bar End Links Install

Very inexpensive upgrade from OEM.
__________________
My Truck: 2005 Tundra, 2UZFE. 4WD. AccessCab. Spectra Blue Mica (8M6). TRD. AT. CC. CK. DZ. FE. AW. LD. OF. TO. VP.
Under the Hood: AMSOIL Synthetic Lubes all around, AMSOIL Ea Air Filter, Doug Thorley Headers, Magnaflow Exhaust, Semi-RAMair airbox mod
Suspension & Tires: 285/75-16 BFG T/A'ko, Fabtech Coils, 1.5" Wheeler's blocks, Toytec Diff Drop, 1.25" Spidertrax [front], 1.5" Goeske Wheel Adapters [rear]
Handling: TC Poly Steering Rack Bushings, Downey HD End Links, Wheeler's Anti-Sway Kit, Hellwig 7700 Swaybar, Timbren Rear SES
Electrical: URD MAF Sensor Calibrator, Superlift Truspeed Speed Sensor Re-Calibrator, ScangaugeII, Full LED Conversion
Stereo: Alpine CDA-9886, Alpine & Phoenix Gold amps, Q-Logic box w/RF subs, eDead
Cosmetic: Line-X Bedliner, Custom N-Fab Steps, Rear Diff Breather Extension, F103N Fumoto Oil Drain Valve, Debadged (partially), Bell Truck Trunk, Access Vanish Tonneau

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Old 06-07-2009, 10:32 AM
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Default Re: Sway Bar Linkage Removal/Replacement

has anyone tried sizing the polyurethane bushing for the rear sway bar?
energysuspension.com lists individual pieces by size.
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