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Old 01-29-2009, 12:12 AM
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Default P0135 Check engine code, can I fix this ?

DTC code sez Oxygen Sensor Heater Circuit (Bank 1, Sensor 1). I have '01 Tundra SR5 4x4 and just rolled to 100k. I thought it was maybe some coincidence with Toyota telling me I should do some kind of 100k maint.

Anyway, is this something me, myself and I can fix? I do small stuff but wouldn't take on a tranny for example, so I'm not afraid to loosen a few nuts and drop a new part in if that's what it takes. Where to get it, what to buy, how hard is this to correct?

-Don
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Old 01-29-2009, 12:41 AM
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Do-It-Yourself Re: P0135 Check engine code, can I fix this ?

Don~

Yep. Right on the money. 100K is the expected lifespan of the heated air-fuel/oxygen sensor.

It's a fairly straightforward remove/replace IF you don't have a heavily rusted exhaust manifold and the unit isn't seized in place. It is the front, driver's side sensor throwing the code. If you can change out spark plugs, you can do this and save yourself some $$$. The major portion of this bill at the dealer is labor. I've removed and reinstalled all four of mine just to inspect and get a good application of anti-seize on them.

Note that when one side goes, the other side is probably not far behind. I strongly suggest you replace both banks while you're already under there. Why pay shipping twice? My $0.02.

For your 2001 Tundra V8 SR5 4X4:

Here is the sensor you need: Denso, #234-4169. RockAuto.com has em for about $60. Both sides take the same one. (first pic, below) Resist the impulse to try a cheaper aftermarket or other brand part here. This is an ECU-related component, and you'll have problems, guaranteed. I'd also steer clear of the "universal" models that require you to resplice the wiring into the old connector. Just to save a few $$$? On a component that should last another 100,000 miles?

You will also need a specialty socket like this: Sparkplugs.com It has a cutout to allow you to work around the attached wires. Your local auto parts supply should have one in stock. There are a couple different styles. I've seen them at Harbor Freight for about $5 as well. (fourth pic below)

The upstream sensors are located under the rearward end of the exhaust manifold, just forward of the exhaust pipe flange. For best access, lay with your head facing towards the front and reach back and over the front crossmember. I have a 2" lift and I don't even need to jack up the truck to do this. You can remove the skidplate to facilitate the procedure, although it isn't necessary. (see the fifth pic below for a view of this sensor)

Give the base of the sensor a good soaking of PB Blaster, WD-40 or some other penetrating lube and let it sit overnight. As you are working at the exhaust manifold, I suggest you do the R/R on a COLD engine. It is also to make sure that the manifold is not in an expanded state from heat. Chilton suggests that if the sensor is hard to remove, you might want to start and run the engine for a minute or so, shut it off, and try it again. Be careful! The sensor, manifold, and exhaust will all be HOT! Be especially careful of the intake tube end of the sensor... the inside gets heated to 1500F!!

Then, the steps to remove and replace are:

1. Unplug the wire harness connector.
(It is gray, and will be up about 7" or so from the sensor. You might need to insert a small screwdriver to move the little retaining tab so it will slide out. Take your time here. It can be a little finicky. This part took me longer than the actual sensor to remove!)

2. Get the sensor socket on it and remove.
(This can be the trickiest part. A seized sensor is NO fun. Use the PB Blaster liberally. Unscrew the sensor, and if you get serious resistance, hit it with the lube, and then screw it back in. Do this a few times; it should work its way out. If it doesn't, I'd suggest letting the dealer or a trusted local shop do the work. Some people feel comfortable putting a breaker bar on it to get it loose, but it is my opinion that you don't want to be at home with stripped out manifold threads. If this happens, I'd bite the bullet and pick up some JBA headers and call it a day.

3. Apply anti-seize compound (available at your local auto and marine supply stores, see pic below) to the threads of the new sensor. There are only about 3 or 4 threads on these units, so make sure to keep any compound away from the sensor's input ports.

4. Carefully start threading the unit in by hand. Take your time. They're in a position that is hard to see.
(Just like spark plugs, you do NOT want to cross thread these!)

5. Apply the sensor socket carefully to the sensor.
(Make sure you do NOT get the wires bound up!)

6. Torque to specs.
(14 ft/lbs. This isn't much. You can probably get 14 ft/lbs with one or two fingers on a standard ratchet.)

7. Reconnect the wire harness connector(s).

8. To clear the code (if any), either get a OBDII-compliant code reader or disconnect the negative terminal on the battery for an hour or so to drain all residual system/ECU memory, reconnect, and drive. The code should be gone.

Done.

Do not skip the step of using the anti-seize. Sometimes you will get a package with your sensor unit. Sometimes not. A tube is only about $6.

Note that if you can get these done by yourself, when the time comes to do the same to the downstream (Bank 2) ones, they are WAY easier. They are a little more expensive; they run about $90 each. You don't need the O2 socket, but the TSM suggests you replace the metallic gasket and mounting nuts. (second pic below, location view on the last pic below)

Also note that on some model years of 4WD Tundras, it appears that there are different specifications for the rear sensors than with the 2WD models, even from side to side. Crosscheck carefully to assure the right sensor for your truck.

* * * WARNING FOR CA EMISSION VEHICLES * * *
There is a specific downstream (Bank 2) sensor used on CA-only, V8 automatic transmission Gen-1 Tundras. It runs anywhere from $200-$225 at Rockauto.com. It must be used on CA emission vehicles to work properly with the ECU/cat configuration. If you use the standard unit, it will throw a CEL code. As always, check with your dealer service writer or parts rep to verify the correct part for your model year application. (Just because your truck is IN California, doesn't make it a CA emission vehicle. It had to have been originally sold by a CA Toyota dealer.)

Let us know how it went for you.

* * * Note: If you're at 100K, maybe the dealer was recommending that you do the timing belt replacement (recommended by TSM at 90K). You don't want this to get too far past the due date; you're on borrowed time! The Tundra 4.7L is an 'interference' design, and when these go on our trucks it is BAD news...
Attached Thumbnails
P0135 Check engine code, can I fix this ?-denso-2344169-o2-sensor.jpg   P0135 Check engine code, can I fix this ?-denso-2344154-o2-sensor.jpg   P0135 Check engine code, can I fix this ?-permatex-a133.jpg   P0135 Check engine code, can I fix this ?-o2-socket.jpg   P0135 Check engine code, can I fix this ?-o2-sensor-b1s1.jpg   P0135 Check engine code, can I fix this ?-o2-sensor-b1s2.jpg  

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2002 Tundra V8 SR5 2WD AC | Silver Sky Metallic | Chrome Step Bars | Kobalt Low Profile Bed Box
Daystar 2.5" Levelling Lift, 1" Rear Block
------------------------
Mobil-1 5W-30 | Magnefine ATF Filter 3/8" | K&N AF #33-2144 | NGK Iridium Plugs #BKR6EIX
Russell Speed Bleeders #639560 | Josh's Billet Wing Window Latch Upgrade
11/1/2009: 48,050 miles

* * * I highly recommend http://www.auto-rx.com/ for your engine and transmission! * * *
* * * O2 Sensor Replacement DIY: http://www.tundrasolutions.com/forums/1197269-post2/ * * *


Last edited by duffyatkinson; 10-21-2009 at 02:42 PM. Reason: Procedural updates.
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Old 01-29-2009, 08:53 AM
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Default Re: P0135 Check engine code, can I fix this ?

Great summary by Duffy. It is as easy as he says and can save you hundreds if you do it yourself. Just be sure to get the special sensor socket (has a slice in it to slip it through the sensor wires and then onto the sensor). Also, if you are not too crazy about splicing wires then get an OEM sensor with the stock connector already on it. Some non OEM sensors require you to cut the old connector off and splice the new sensor to it. As far as identifying the proper sensor to replace, search the threads on here and you will find it (I can't remember which side is which). Good luck!
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Old 01-29-2009, 10:31 AM
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Default Re: P0135 Check engine code, can I fix this ?

Good job duffyatkinson! This needs to be a sticky!
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Old 03-02-2009, 06:27 PM
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Default Re: P0135 Check engine code, can I fix this ?

Great step by step guide. I have a 2000 tundra 4.7 are the sensor that I need the same part # as the 01 4x4?. I also have the P0155 and P0161 errors also, I'm assuming the same procedure do you happen to have the part #'s of the other 2 sensors that I need?

Thanks in advance,
Chris
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Old 03-02-2009, 07:54 PM
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Default Re: P0135 Check engine code, can I fix this ?

Quote:
Originally Posted by daddyscooltv View Post
Great step by step guide. I have a 2000 tundra 4.7 are the sensor that I need the same part # as the 01 4x4?. I also have the P0155 and P0161 errors also, I'm assuming the same procedure do you happen to have the part #'s of the other 2 sensors that I need?

Thanks in advance,
Chris
Go to the Rock Auto website and plug in your vehicle info. It will give you the sensor(s) you need.
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2002 Tundra V8 SR5 2WD AC | Silver Sky Metallic | Chrome Step Bars | Kobalt Low Profile Bed Box
Daystar 2.5" Levelling Lift, 1" Rear Block
------------------------
Mobil-1 5W-30 | Magnefine ATF Filter 3/8" | K&N AF #33-2144 | NGK Iridium Plugs #BKR6EIX
Russell Speed Bleeders #639560 | Josh's Billet Wing Window Latch Upgrade
11/1/2009: 48,050 miles

* * * I highly recommend http://www.auto-rx.com/ for your engine and transmission! * * *
* * * O2 Sensor Replacement DIY: http://www.tundrasolutions.com/forums/1197269-post2/ * * *

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Old 03-31-2009, 03:39 PM
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Default Re: P0135 Check engine code, can I fix this ?

Duffy,

Thanks for great instructions, and writeup. I finally got around to doing this, ugh, yea this morning so that I could get SMOG'g by EOM, yikes I know, well I made it!!! My removal/install wasn't too bad, I didn't have a skid plate so I could just work around the pipe, but yea kinda a tight fit, as my biggest problem was getting them unplugged. The right sensor was wanting to resist though, so I gave it some WD-40, then twisted maybe 1/4 turn back and forth, let it sit for 10 mins, then finally it came out. I
reinstalled with the lube, gave it "two fingers" torque, then reset the check engine codes and off I went...beautiful, Duffy you're a GURU!

-Don
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Old 04-07-2009, 06:12 PM
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Default Re: P0135 Check engine code, can I fix this ?

Quote:
Originally Posted by wheelguy View Post
Duffy,

Thanks for great instructions, and writeup. I finally got around to doing this, ugh, yea this morning so that I could get SMOG'g by EOM, yikes I know, well I made it!!! My removal/install wasn't too bad, I didn't have a skid plate so I could just work around the pipe, but yea kinda a tight fit, as my biggest problem was getting them unplugged. The right sensor was wanting to resist though, so I gave it some WD-40, then twisted maybe 1/4 turn back and forth, let it sit for 10 mins, then finally it came out. I
reinstalled with the lube, gave it "two fingers" torque, then reset the check engine codes and off I went...beautiful, Duffy you're a GURU!

-Don
Good news Don! Thanks for the update. Glad it helped ya out... and saved you some $$$!

Duff
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2002 Tundra V8 SR5 2WD AC | Silver Sky Metallic | Chrome Step Bars | Kobalt Low Profile Bed Box
Daystar 2.5" Levelling Lift, 1" Rear Block
------------------------
Mobil-1 5W-30 | Magnefine ATF Filter 3/8" | K&N AF #33-2144 | NGK Iridium Plugs #BKR6EIX
Russell Speed Bleeders #639560 | Josh's Billet Wing Window Latch Upgrade
11/1/2009: 48,050 miles

* * * I highly recommend http://www.auto-rx.com/ for your engine and transmission! * * *
* * * O2 Sensor Replacement DIY: http://www.tundrasolutions.com/forums/1197269-post2/ * * *

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