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This is a discussion thread titled "S&S Long Tube Headers Installed, Yeah!!", within the Engine & Drivetrain forum, part of the Technical & Vehicle Assistance Forums category.


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  #31 (permalink)  
Old 01-07-2004, 12:05 AM
 
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Quote:
Originally Posted by TMS2U
Is this on the O2 sensors in front of the cats? I have not crawled under there to look at the connections. Any idea of how much unshielded wire is exposed there to work with?? Shoot, a simple soldering fix is nuthin!
Yes, plus the left rear sensor. Butt connectors and heat shrink would work fine. I used 18 guage wire on mine and IMDONE'S extensions. Loren can supply you with the wiring setup by color coding the extension wires.
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  #32 (permalink)  
Old 03-27-2004, 09:47 PM
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OK, I am finally getting around to installing these babies! I got everything removed today and I've got a buddy to help me with the install tomorrow. I've got two questions:

1) How many people used the stock exhaust studs & nuts as opposed to the bolts provided by S&S and what are the advantages/disadvantages?

2) The installer who put in my flowmaster 40 cut the flange off that the rear of the Y-pipe would connect to. I guess I'll have to remove everything and install the headers and Y-pipe, then take it to a shop to have them connect the Y-pipe to the FM40(by welding I guess). Is there any problem , other than noise, with driving it with nothing after the Y-pipe straight to the muffler shop?

Thanks for your help on this.

Link
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  #33 (permalink)  
Old 03-27-2004, 10:21 PM
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Stock studs & nuts. Why...because they fit just right. I didn't even try the others. The E-9 (or was it E-10) socket is just the right thing to remove the studs.

Did the muffler shop cut off the donut joint in front of the original muffler? That's what you'd connect to if it's there. I bought a Felpro gasket for that joint...it's used on GM cars, and the Felpro one sealed better on my truck that the S&S gasket. (This gasket is about 3/8" thick with chamfered ends.)


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S&S Long Tube Hi-Torque Headers
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  #34 (permalink)  
Old 03-27-2004, 10:26 PM
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Quote:
Originally Posted by OKCTundra
OK, I am finally getting around to installing these babies! I got everything removed today and I've got a buddy to help me with the install tomorrow. I've got two questions:

1) How many people used the stock exhaust studs & nuts as opposed to the bolts provided by S&S and what are the advantages/disadvantages?

2) The installer who put in my flowmaster 40 cut the flange off that the rear of the Y-pipe would connect to. I guess I'll have to remove everything and install the headers and Y-pipe, then take it to a shop to have them connect the Y-pipe to the FM40(by welding I guess). Is there any problem , other than noise, with driving it with nothing after the Y-pipe straight to the muffler shop?

Thanks for your help on this.

Link
I'm using the stock studs and nuts. Reason...they will hold better then the provided bolts because the locking nuts wont back down, more peolpe used the stock from what I remember reading.

Woops....this is long tubes...My Y pipe is gone for true dual as well...and that is why I had to go with short tubes, they bolt right to the stock cat pipes.

Kevin
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  #35 (permalink)  
Old 03-27-2004, 11:14 PM
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I re-used the stock studs and nuts, didn't even attempt using the bolts in the kit. Advantage for me is that I was working alone and could hang the headers on the studs during the install. BTW, I found I only had to remove the top studs on the back 3 ports to get the headers on (maybe the bottom one on the back too ... can't remember). 9/32 12-point socket got the studs out for me.

The donut flange gasket in my kit didn't fit the OEM flange, as others have ran into. I had the FEL-PRO on hand, but I could never get it aligned good enough for a complete seal. The truck is going to the shop on Monday to get this joint welded. Other than waking the dead, there will be no harm in driving without your muffler.

Good luck on the install. Use Tremo's and others pointers. Patience, patience, patience. I did 99% of the install through the wheel wells with long extentions and a u-joint. The bottom nuts on the inside ports are a beeaatch.

I'll be close the computer tomorrow, PM me if you have any questions ... but my guess is that you will be fine (despite the fact that a couple of Sooner's are doing the work )
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  #36 (permalink)  
Old 03-28-2004, 12:05 AM
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Quote:
Originally Posted by bmlecuy
I'll be close the computer tomorrow, PM me if you have any questions ... but my guess is that you will be fine (despite the fact that a couple of Sooner's are doing the work )
LMAO! Now THAT'S funny!

I appreciate the offer and I'll probably take you up on it. Hopefully, things will go smoothly and I won't need to take you up on it. In fact, I don't know how bad things would have to get fo rme to look to a Husker for help! BTW, Congrats on the ebay purchase! That's awesome!

Seriously though, thanks for the help and I'll be finishing up tomorrow. Everyone else do the same thing?
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  #37 (permalink)  
Old 04-07-2004, 11:53 PM
 
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Hey,

Got my headers installed a few weeks ago, and I'm lovin them. One thing I noticed with these headers is that mine sat on the motor mount. I ground down the mount yesterday, and noticed a good scrape right through the coating from the motormount. Anyone else run into this? I went with the magnaflow catback,
and took out the damper, and it sounds mean!
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  #38 (permalink)  
Old 04-08-2004, 05:29 PM
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ANyone know of a place in houston where i could get headers installed?
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  #39 (permalink)  
Old 04-09-2004, 02:58 PM
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Quote:
Originally Posted by lewisb62
Hey,
Got my headers installed a few weeks ago, and I'm lovin them. One thing I noticed with these headers is that mine sat on the motor mount. I ground down the mount yesterday, and noticed a good scrape right through the coating from the motormount. Anyone else run into this? I went with the magnaflow catback, and took out the damper, and it sounds mean!
I think KLS said he had the same problem and had to grind them down just a bit.
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  #40 (permalink)  
Old 04-17-2004, 11:21 PM
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Default Motor mount trouble

Quote:
Originally Posted by lewisb62
Hey,

Got my headers installed a few weeks ago, and I'm lovin them. One thing I noticed with these headers is that mine sat on the motor mount. I ground down the mount yesterday, and noticed a good scrape right through the coating from the motormount. Anyone else run into this? I went with the magnaflow catback,
and took out the damper, and it sounds mean!
I was working on the truck making sure the headers were still torqued up ... recalled this post and decided to take a harder look. Sure as hell ... one tube was making contact with the passenger side motor mount ... wtf, how did I miss this until now? At any rate, I took the mount loose and ground on it a little, and now all is well. Luckily, there was only some minor scuffing on the header.

I sure love these things! The S&S with my Spintech XL make the perfect sound for my taste. Now with my new huffer installed, ECU starting to learn, and the Unichip soon to come ... I need to start saving for new rubber .

Brian
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  #41 (permalink)  
Old 04-18-2004, 01:03 PM
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Quote:
Originally Posted by bmlecuy
I was working on the truck making sure the headers were still torqued up ... recalled this post and decided to take a harder look. Sure as hell ... one tube was making contact with the passenger side motor mount ... wtf, how did I miss this until now? At any rate, I took the mount loose and ground on it a little, and now all is well. Luckily, there was only some minor scuffing on the header.

I sure love these things! The S&S with my Spintech XL make the perfect sound for my taste. Now with my new huffer installed, ECU starting to learn, and the Unichip soon to come ... I need to start saving for new rubber .
I'm gonna go check this out now. BTW Brian, we were talking about your ebay purchase this weekend at the DFW meet. With those mods it shouldn't have taken you any longer to get down to Fort Worth than it did me!
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  #42 (permalink)  
Old 04-20-2004, 01:17 PM
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Quote:
Originally Posted by OKCTundra
I'm gonna go check this out now. BTW Brian, we were talking about your ebay purchase this weekend at the DFW meet. With those mods it shouldn't have taken you any longer to get down to Fort Worth than it did me!

What's the verdict, Link? Was yours rubbing? I'm buggin for headers after seeing yours!

Tom
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