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Highlander General discussion forum for the Toyota Highlander and Highlander Hybrid.

This is a discussion thread titled "Highlander Hybrid water leak-LONG", within the Highlander forum, part of the SUV Forums category.


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Old 10-10-2007, 08:29 PM
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Default Highlander Hybrid water leak-LONG

I am writing to ask for help with my 2006 Toyota Highlander Hybrid. As a disclosure, I have also posted at GreenHybrid.com, but I was hoping to get some more ideas from the crowd here.

Pictures: Highlander Water Damage

The story: For the past six months or so, I have noticed off/on this issue, though it is became more of an issue last month. Whenever the car gets wet--car wash or rain--the radio and NAV screen (the same system) will stay on even after I shut the car off and take out the key. At first, it would only be a few seconds or so.

Recently, I returned from Chicago to find my car dead at the airport. It was jumped and ran fine, but was dead again in the AM. I took it to the dealer and they found nothing. I took it back the next day for the same issue. They kept the car for 3 days and found nothing. Of course, by then it was all dry.

A couple of weeks ago, it poured over here in the NYC area and again the car in not shutting off. I have left it overnight in my garage with the hood up. I needed the car for the next few days so I can't bring it to the dealer immediately. It did not heal itself, so...

...3 1/2 weeks ago, I left it with the dealer. I asked them to call Toyota technical for assistance. After thinking about it for a few days, Toyota elected to replace the entire center console with the radio/NAV system. I asked how water on the outside of the car could affect something inside the car, but they could not explain that. Fortunately, this was fully covered by the extended warranty I purchased with the car.

After that was done, the dealer noted that the keyless entry did not work. To investigate that, they traced the wiring for the keyless entry to the area over the right rear wheel and they found standing water submerging the wiring and leading to damage. They need to replace the harness for a cost of $1700!!! $700 for parts. $1000 for labor!!!!! I could take it somewhere else to have them repair rather than replace the wires, but that would jeopardize my extended warranty.

Now how did the water get there? Toyota is stating that there is a missing nut on a bolt in behind the tail light (see photos.) This led to the tail light being loose and allowing water to drip into the car instead of onto the ground (see water testing below.) The original theory was that an accident led to it getting loose. However, the only accident I had was a very low speed collision with a tree backing up a dark driveway. This lead to a crack in the rear bumper. I had the bumper cover replaced nearly TWO years ago.

Toyota (the dealership) is claiming/theorizing that when the bumper cover was replaced, the tail light assembly must have been removed and then was re-assembled improperly.

Wait, it does not end, last Thursday, the dealer called and asked me to come down to look at the car. It seems the leak lead to water following a path to the front of the car. This lead to the matting of the interior carpeting being soaked. When I looked at it, water was dripping off the carpet matting.

I have spoken with the body shop dude (let's call him BSD) multiple times during this fiasco and he has said, 'Not my problem.' I offered him the opportunity to see the car. He said he was too busy.

Meanwhile, Toyota offered two options for the carpet:
1. Dry the carpet out and put it back
2. Buy a new carpet

The labor for both options is the same. However, the concern was that if the carpet starts to smell or gets moldy, then I will have to pay the labor again to replace it. I opted to replace it.

Monday, BSD calls and says 'I looked at a Highlander (not mine) over the weekend and you don't need to take the tail light off to replace the bumper cover.' We discuss the possibility that the person doing the work may not have known this. I ask if he knows who did the repair and he scoffs. He suggests that the dealer broke the tail light at some point, didn't tell me and failed to repair it properly. BSD also theorized that the leak was from somewhere else in the car.

Yesterday, I went to the dealer. Everything was out of the car in anticipation of re-assembling it with the new carpet. The mechanic and I climbed into the car and others sprayed the car down. You can see from the pictures that water is clearly leaking into the same location it had collected in previously.

I called BSD and told him. He said 'Not my problem.'

I should get the car tomorrow. FYI, the original bumper repair was under my deductible, so I did not go through insurance. Therefore, I am not going through insurance now.

So questions:
-Is it likely this is caused by the tail light assembly?
-Is it likely this is a result of the body shop work? Perhaps they opened the assembly before they realized they did not need to.
-Is this possibly a manufacturing defect?
-Any other ideas?

Thanks for sticking with this long post…
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Old 10-11-2007, 06:01 AM
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Default Re: Highlander Hybrid water leak-LONG

If your dealer will put it in writing that this is how this happened and was not a Toyota caused problem I believe your only recourse would be to get a lawyer and sue the 'BSD'.

Don't you just love shoddy work and then the 'not my problem' attitude of some business people AFTER tehy get your money......
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Old 10-11-2007, 08:01 AM
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Default Re: Highlander Hybrid water leak-LONG

I'd say dealer is right. I can understand why there is $1000 labor charge to replace the harness. Dealer had to take whole thing apart. You can tell from the picture that bolt was holding tail light originally and was removed at some point. Besides BSD no one else messed with it. Body shop ruined your car. Do what bob259 suggested. Document everything and head to the small claims court. Try to get compensation for your damages from the BSD.

Last edited by lucky777; 10-11-2007 at 08:13 AM.
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Old 10-11-2007, 11:04 AM
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Default Re: Highlander Hybrid water leak-LONG

The rear lights do get removed when yu take off the rear bumper.

Things would be different if yu used the dealer to repair your HL.

There would be no one to point a finger at.

Anyway the problem is repairable.

LT
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Old 10-11-2007, 09:26 PM
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Default Re: Highlander Hybrid water leak-LONG

Thanks for the replies. I have to go down to the dealer as there is a new issue...I will report back tomorrow or over the weekend...
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Old 10-12-2007, 12:42 PM
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Default Re: Highlander Hybrid water leak-LONG

Update:
Have I mentioned this sucks.

The dealer water tested the car after repairing the tail light. No visible damage to tail light or gasket. Still leaks, however, with tail light properly attached.

Now, they notice a small separation in a seam--see pictures (just go to the end...)
Highlander Water Damage

The dealership had their body shop dude come out to look at the damage. His theory is that the accident--even though it sounds minor--led to the seam separation. Although these is absolutely no other evidence of damage to the car. He also said that you do not need to take off the tail light to replace bumper cover...of course this issue now seems mute.

The dealer will seal the seam today, then water test again, then re-assemble car.

So, the new questions are:
- Is this a design flaw by Toyota. Should the seam be better sealed/designed? And shouldn't the bumper have better protected the seam?
- Shouldn't the original body shop have noticed the seam separation. It is clearly visible with bumper cover off. And the original estimate states something like 'this estimate is for visible damage. More may be seen when the car is taken apart.'
- Or I am totally screwed and I am eating this myself?
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Old 10-12-2007, 05:13 PM
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Default Re: Highlander Hybrid water leak-LONG

Dude ,I feel your pain.

Excellent pix.

If I did not know better ,I would swear yu had a Flood Salvaged car!!!!!!!

Although yu don't need to remove the tail lights, I would have. Just two nuts on each housing and a connector on each. Any decent body shop would do this to assess a rear end collision. And, they woul dhave found this seam issue . I know that I would have. As I've been in A/B for many years.

If yu don't remove the lights , one stands a chance at damaging a freshly painted bumper upon installation. The Bumper sits tight underneath both tail lights. Just my experience with the HL . I have removed my tailights several times. Anyway, Yes a moot point in any event.

Was the Initial bumper cover damage directly ahead of this questionable body seam???

There is alot of confusion as to what caused what and when!!

I am gouing to check the areas in My HL to look for seam leaks etc.

Good luck



LT
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Old 10-12-2007, 09:31 PM
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Default Re: Highlander Hybrid water leak-LONG

Quote:
Originally Posted by LifeTech View Post
Dude ,I feel your pain.
Thanks

Quote:
Originally Posted by LifeTech View Post
Although you don't need to remove the tail lights, I would have. Just two nuts on each housing and a connector on each. Any decent body shop would do this to assess a rear end collision. And, they would have found this seam issue . I know that I would have. As I've been in A/B for many years.
Have you ever seen a seemingly minor accident cause this kind of damage? I have to assume that the body shop should have seen the broken seam.

FYI, the seam is sealed now and there is still a leak. The theory now is that the bumper cover clip is the location of the leak...is that normal/expected?

Quote:
Originally Posted by LifeTech View Post
Was the Initial bumper cover damage directly ahead of this questionable body seam???

There is a lot of confusion as to what caused what and when!!
My recollection was that the original crack in the bumper cover was just at the end of the stryofoam. What confusion is there about the accident...I was backing up a dark driveway--slowly--and clipped a tree.
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Old 10-13-2007, 09:10 AM
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Default Re: Highlander Hybrid water leak-LONG

Keep in mind if it is the bumper clip and from the repair, have your dealer document it in writing then go back to the 'BSD' with that in hand. If he doen't offer to pay your out of pocket damages advise him he will be hearing from your lawyer. He should have business insurance to cover this.

Did the repair go through your insurance company and at one of their recommend repair shops? If so I'd be complaining to them as well.
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Old 10-13-2007, 11:44 AM
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Default Re: Highlander Hybrid water leak-LONG

First I feel your pain and looking at the pictures squarely put the blame on the body shop dude.

I just don't understand how in pic6 where there is a place to collect water, Toyota dump heads did not put a drain.

This stuff is beyond me....I had a real bad back rear end accident. I went and looked thro the whole back side and looks like the 4 nuts on both the tail lights are properly installed.

But this really scares me that Toyota wouldn't have drains allowing water to make it from the back to the front.
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Old 10-14-2007, 09:00 AM
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Default Re: Highlander Hybrid water leak-LONG

Your A/B shop appears to be at fault. I feel this is conclusive at this point.

And, it doesn't matter HOW BSD did his Faulty /Negligent work.

Fact is whatever he did was wrong. He cut corners. I've seen this many times working at a Toyota Dealer Contracted Body Shop. We used to get stuff like this done by bad workmanship at other shops.

In the A/B business, Shops must conform to industry wide accepted repair practices. These trade practices are in accordance with Insurance Collision Ind. and Vehicle Manufacterer methods of repair.

To sum it up, any Body shop must do his repairs to meet or exceed original standards. The vehicle must be repaired to like new condition(the fuctional integrity of the vehicle must be fully restored), so any remaining Warranties of the vehicle will remain intact.
This did not happen. Yu ended up with a mess.

Just bring action against the BSD. Let a court decide what happens.

BTW, YU have great documentation. This is key to your success.

LT

Last edited by LifeTech; 10-14-2007 at 09:06 AM.
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Old 04-25-2008, 10:05 PM
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Default Re: Highlander Hybrid water leak-LONG

Just an FYI to others who may read this... We had a VERY similar issue with our BRAND NEW, NEVER WRECKED 2006 Highlander Hybrid. The floorboards got SOAKED one day after having the "undercarriage" treatment done by a local autobell car wash. It FIRED the $4K NAVI and soaked the floorboards. The culprit..... A $0.05 plastic plug that is SUPPOSE to be in EVERY Highlander. Apparently, the factory doesn't install these but rather places them in the glove compartment. It is the dealer's DUTY to install these but dealer have commonly been tossing them aside as they didn't know where they belonged and there was no documentation as to what to do with them. We found out that they go IN THE FLOORBOARD of the Highlanders. The dealership that services our truck (EVERY service) is also the same one that sold it to us.... So, if your NAVI craps out and your floorboards are wet, it very well be an issue that (some in) Toyota knows about but others do not. This was all covered under warranty and ours is now perfect.... Oh yea, and we got the newer version of the NAVI so now I have to figure out if I can (somehow) activate the Bluetooth functions...
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Old 04-26-2008, 06:21 AM
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Default Re: Highlander Hybrid water leak-LONG

This thread is a little long, but TrandCat also had a problem with water coming in from the back, working its way up front, and resulting in totally soaked carpet.

http://www.tundrasolutions.com/forum...n-rains-can-t/

DeWat
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