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  #1 (permalink)  
Old 09-01-2008, 10:15 PM
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Default Dual Battery install 1st generation

Well I finally received the parts and pieces to get er done. Located a universal battery tray from AmFor Electronics. The dual battery unit came from Hellroaring Technologies, inc., Manufacturer of Solid State Dual Battery Isolator / Combiners. Found the shrink tubing and terminal ends at the The Shrinkshop. Then finally the Odyssey batterys from Odyssey PC1200.
Took most of the day cutting and modifing the battery tray, removing the old wiring and crimping and soldering all connections. Used 2/0 welding cable for all major cables.
So dual batteries will fit in a Tundra with not to many problems. I have more in depth pictures in my gallery.

So now I have the power to run the upcoming winch, air compressor and what ever.
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Dual Battery install 1st generation-completed-project.jpg  
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ARB Sahara,Front Springs www.coilsprings.com Firestone Ride-rites 2245, Hell roaring technology dual battery setup, Wrangler dual battery tray, (2) Odyssey PC1200T batteries, Tru-speed recalibrator, Toyo open country MT 265x75x16's, USA Spec PA-15,AmSteel 7/16 x 90' synthetic winch line, 100' AmSteel 7/16 extension rope, Fumoto quick drain #F103N.

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255 x 85 x 16's
4:56 gears
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Last edited by rambrush; 09-02-2008 at 07:58 AM.
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Old 09-01-2008, 11:06 PM
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Default Re: Dual Battery install 1st generation

what is the reason for dual batteries in tundra? Thanks
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Old 09-02-2008, 07:58 AM
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Default Re: Dual Battery install 1st generation

Woot, another dualie... I'm running a Hellroaring isolator too and it's great. Duals are used for either a spare starter or an extra accessory power source. From the starter side, the isolator/combiner will keep the spare as part of the charging system but won't let the current be used until you flip the switch, so if something accidentally drains your main, it's there and ready. The combiners are a little different, based on how you want to use it.
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Base: 2001 Tundra - Thunder Grey | SR5 | TRD | 4x4 | HD TRD Coil Springs | Tow Pkg | Factory Spray-on Bedliner | RS3000 Security
Mods: Mickey Thompson Classic II | Bilstein 5100 Shocks | Differential Drop Spacers | 930 Inner CV Boots | ProtechEZLift Limit Straps | Spintech Sportsman XL Muffler | Brembo Front Brake Rotors | Heavy Duty OEM Rear Drums | A.R.E. Z-Series Cap w/ Thule Rack | Stubbs Rock Sliders | Hellwig Anti-Sway Bar | 285/75/16 BFG All Terrain TA KO's | VIAIR 400C Air Compressor w/ 2.5 gal tank | Front clear corner lamps | Odyssey PC1700T battery | Optima Red Top 75/35 battery (backup starter) | Hellroaring 95300A Isolator/Combiner | Truspeed Calibrator
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Last edited by imjin; 09-02-2008 at 08:00 AM.
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Old 09-02-2008, 08:03 AM
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Default Re: Dual Battery install 1st generation

That is what sold me on Hellroaring, one battery is there in reserve or flip the switch and it can be used together. or flip the switch and it goes offline.
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Old 09-02-2008, 08:06 AM
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Default Re: Dual Battery install 1st generation

I'm getting ready to do this also since my spare battery is just mounted in the bed and I'm tired of having to charge it myself.

Did you compare the cost of your route to painless wiring's kit? Just curious how the pricing shakes out........

Painless Performance 250 Amp Waterproof Dual Battery Current Control System
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Old 09-02-2008, 08:18 AM
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Default Re: Dual Battery install 1st generation

I didn't check out the Painless Performance stuff, but went on some recommendations of some other folks. I ended up going with the Hellroaring since it's a solid state isolator. At the time, I spent about $300 on parts, not including the battery. I did ask the Hellroaring guys about why go with an isolator over a solenoid and they gave me a pretty good reason, but I can't find that email right now, but I'll see if I can dig it up.

BIC-95300A ($179.95)
Remote Module ($ 42.95)
150A Fuse Holder & Fuse ($ 19.50)
2 Spare 150A Fuses ($ 15.00)
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7' 4 AWG ($ 15.75)
Shipping ($ 9.50)
----------------------------
$301.90

Edit: I think the difference in a solenoid vs. isolator (diode based) is that it had something to do with preventing one battery from discharging the other in contention situations where they might try to balance with each other. The isolator blocks any EFI coming from the alternator too, but I'm not sure if a solenoid does that or not. It may, but I'm not sure.
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Base: 2001 Tundra - Thunder Grey | SR5 | TRD | 4x4 | HD TRD Coil Springs | Tow Pkg | Factory Spray-on Bedliner | RS3000 Security
Mods: Mickey Thompson Classic II | Bilstein 5100 Shocks | Differential Drop Spacers | 930 Inner CV Boots | ProtechEZLift Limit Straps | Spintech Sportsman XL Muffler | Brembo Front Brake Rotors | Heavy Duty OEM Rear Drums | A.R.E. Z-Series Cap w/ Thule Rack | Stubbs Rock Sliders | Hellwig Anti-Sway Bar | 285/75/16 BFG All Terrain TA KO's | VIAIR 400C Air Compressor w/ 2.5 gal tank | Front clear corner lamps | Odyssey PC1700T battery | Optima Red Top 75/35 battery (backup starter) | Hellroaring 95300A Isolator/Combiner | Truspeed Calibrator
Future: Winch Bumper | UCAs & Coilovers | RCD Lift | 4.30 Gears

Last edited by imjin; 09-02-2008 at 08:27 AM.
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Old 09-02-2008, 08:26 AM
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Default Re: Dual Battery install 1st generation

I did take a look at both, painless appeared to be a tad more work and actually have to cut into the Alternator feed wire. I did not have one to verify and there info is not readly available online. Sounds like a good system with military spec components.
With Hellroaring that was not required basic wiring only and good to go. Price wise they match pretty close.
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ARB Sahara,Front Springs www.coilsprings.com Firestone Ride-rites 2245, Hell roaring technology dual battery setup, Wrangler dual battery tray, (2) Odyssey PC1200T batteries, Tru-speed recalibrator, Toyo open country MT 265x75x16's, USA Spec PA-15,AmSteel 7/16 x 90' synthetic winch line, 100' AmSteel 7/16 extension rope, Fumoto quick drain #F103N.

Future Ideas

Winch Warn 16.5ti coming soon..
Sliders Stubbs
Lockers ARB
Viar 460c w twin 2.5 gal tanks
255 x 85 x 16's
4:56 gears
Skid row skid plate package
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Old 09-02-2008, 08:29 AM
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Default Re: Dual Battery install 1st generation

I've read some info on isolator issues with heat and voltage loss, but I couldn't tell which isolators they were using to test with. I've watched the currents with the Hellroaring and there haven't been any drops under any conditions and the heat issue is non-existent.
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Base: 2001 Tundra - Thunder Grey | SR5 | TRD | 4x4 | HD TRD Coil Springs | Tow Pkg | Factory Spray-on Bedliner | RS3000 Security
Mods: Mickey Thompson Classic II | Bilstein 5100 Shocks | Differential Drop Spacers | 930 Inner CV Boots | ProtechEZLift Limit Straps | Spintech Sportsman XL Muffler | Brembo Front Brake Rotors | Heavy Duty OEM Rear Drums | A.R.E. Z-Series Cap w/ Thule Rack | Stubbs Rock Sliders | Hellwig Anti-Sway Bar | 285/75/16 BFG All Terrain TA KO's | VIAIR 400C Air Compressor w/ 2.5 gal tank | Front clear corner lamps | Odyssey PC1700T battery | Optima Red Top 75/35 battery (backup starter) | Hellroaring 95300A Isolator/Combiner | Truspeed Calibrator
Future: Winch Bumper | UCAs & Coilovers | RCD Lift | 4.30 Gears
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Old 09-02-2008, 09:02 AM
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Default Re: Dual Battery install 1st generation

I would suggest contacting Mike @ hellroaring he is very user friendly.
I went with the 95300B
The prices are sorta expensive but ya pay for what ya get.
Hellroaring was 271.40
battery tray was 120.00
1200 mjt odyssy's were 430.94 for the pair.
2/0 welding able was close to 4 bucks a foot,used 15'
Then good shrink tubing and terminal ends & misc you end up close to a grand on a dual battery setup.
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ARB Sahara,Front Springs www.coilsprings.com Firestone Ride-rites 2245, Hell roaring technology dual battery setup, Wrangler dual battery tray, (2) Odyssey PC1200T batteries, Tru-speed recalibrator, Toyo open country MT 265x75x16's, USA Spec PA-15,AmSteel 7/16 x 90' synthetic winch line, 100' AmSteel 7/16 extension rope, Fumoto quick drain #F103N.

Future Ideas

Winch Warn 16.5ti coming soon..
Sliders Stubbs
Lockers ARB
Viar 460c w twin 2.5 gal tanks
255 x 85 x 16's
4:56 gears
Skid row skid plate package
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Old 09-02-2008, 09:24 AM
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Default Re: Dual Battery install 1st generation

Clean install.
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Old 09-02-2008, 09:27 AM
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Default Re: Dual Battery install 1st generation

Yeah, the Hellroaring guys are extremely customer oriented and even called me back after the install to see how it went. I only had to buy one extra Optima red top for use as the spare since I already had an Odyssey PC1700T for the main. Those damn Odyssey's ain't cheap!
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Nothing special. We just tell them straight out that they're going to die.


Base: 2001 Tundra - Thunder Grey | SR5 | TRD | 4x4 | HD TRD Coil Springs | Tow Pkg | Factory Spray-on Bedliner | RS3000 Security
Mods: Mickey Thompson Classic II | Bilstein 5100 Shocks | Differential Drop Spacers | 930 Inner CV Boots | ProtechEZLift Limit Straps | Spintech Sportsman XL Muffler | Brembo Front Brake Rotors | Heavy Duty OEM Rear Drums | A.R.E. Z-Series Cap w/ Thule Rack | Stubbs Rock Sliders | Hellwig Anti-Sway Bar | 285/75/16 BFG All Terrain TA KO's | VIAIR 400C Air Compressor w/ 2.5 gal tank | Front clear corner lamps | Odyssey PC1700T battery | Optima Red Top 75/35 battery (backup starter) | Hellroaring 95300A Isolator/Combiner | Truspeed Calibrator
Future: Winch Bumper | UCAs & Coilovers | RCD Lift | 4.30 Gears
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Old 09-02-2008, 11:30 AM
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Default Re: Dual Battery install 1st generation

Nice install, definitely on my to do list in the near future. Any chance of a step by step tutorial
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Old 09-02-2008, 12:38 PM
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Default Re: Dual Battery install 1st generation

I was planning to do the same thing in the same place with an optima, but it's to wide to stack that way. Just pointing out that not all battery groups will work.
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Old 09-02-2008, 02:51 PM
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Default Re: Dual Battery install 1st generation

Yeah, I wasn't able to fit 2 batteries like that side by side, but then again, I had already replaced my main with a larger Oddysey so I found a big spot over the passenger wheel well. I've got an album in my profile of separated setup I did. I picked up a stainless/coated tray from Napa.
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Nothing special. We just tell them straight out that they're going to die.


Base: 2001 Tundra - Thunder Grey | SR5 | TRD | 4x4 | HD TRD Coil Springs | Tow Pkg | Factory Spray-on Bedliner | RS3000 Security
Mods: Mickey Thompson Classic II | Bilstein 5100 Shocks | Differential Drop Spacers | 930 Inner CV Boots | ProtechEZLift Limit Straps | Spintech Sportsman XL Muffler | Brembo Front Brake Rotors | Heavy Duty OEM Rear Drums | A.R.E. Z-Series Cap w/ Thule Rack | Stubbs Rock Sliders | Hellwig Anti-Sway Bar | 285/75/16 BFG All Terrain TA KO's | VIAIR 400C Air Compressor w/ 2.5 gal tank | Front clear corner lamps | Odyssey PC1700T battery | Optima Red Top 75/35 battery (backup starter) | Hellroaring 95300A Isolator/Combiner | Truspeed Calibrator
Future: Winch Bumper | UCAs & Coilovers | RCD Lift | 4.30 Gears
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Old 09-02-2008, 03:16 PM
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Default Re: Dual Battery install 1st generation

Yep go look at the dimensions on that battery tray. Then look at the Battery size. these 1200s are only 7 11/16 Long x 6 1/2 wide.
I went with the 1200mjT because they are military spec come with a metal jacket and terminal posts.
It took some work/thinking to figure out what tray was going to fit in space provided. Then once that was done what Battery was going to fit on that tray? I was going to go with the monster 1700 series and put one in the bed but that was going to be extra work and amp draw.
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ARB Sahara,Front Springs www.coilsprings.com Firestone Ride-rites 2245, Hell roaring technology dual battery setup, Wrangler dual battery tray, (2) Odyssey PC1200T batteries, Tru-speed recalibrator, Toyo open country MT 265x75x16's, USA Spec PA-15,AmSteel 7/16 x 90' synthetic winch line, 100' AmSteel 7/16 extension rope, Fumoto quick drain #F103N.

Future Ideas

Winch Warn 16.5ti coming soon..
Sliders Stubbs
Lockers ARB
Viar 460c w twin 2.5 gal tanks
255 x 85 x 16's
4:56 gears
Skid row skid plate package
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