TheRealRacer
05-10-2010, 05:07 PM
EDIT: Issue resolved below...
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I have a fiberglass ARE LSII tonneau cover on my Tundra. Today whilst parked in front of the TX DPS office, someone most probably tried to break into my tonneau cover. There was no damage, but apon further inspection I've uncovered a serious issue over how this thing locks up.
1. Locked in fully closed position:
http://home.mindspring.com/~pranavyp4/IMG00268-20100510-1805.jpg
2. Locked, but there is still some play/rotation, this is how far you can turn it with it still locked (I can see this in the rearview and thus this tipped me off):
http://home.mindspring.com/~pranavyp4/IMG00269-20100510-1805.jpg
3. Fully closed:
http://home.mindspring.com/~pranavyp4/IMG00270-20100510-1805.jpg
4. How it looks when handle is oriented in position #2:
http://home.mindspring.com/~pranavyp4/IMG00271-20100510-1806.jpg
5. The plastic stop for the locking rod, uncovered. The tonneau rail on which it is mounted is made of plastic and allows for play/rotation of this stop:
http://home.mindspring.com/~pranavyp4/IMG00272-20100510-1806.jpg
Obviously the bastard knew this and was successful in getting the left side rod above the stop (pictured), but not the right side. Furthermore the rails are fairly flexible, so that entire plastic stop has even more play to allow forcing the rod past it.
My current plan is as follows:
-Replace the plastic stop with a hardened metal bracket/block of slightly longer length (not pictured, but in the unlocked position there is a huge gap, more room for the bracket/stop to be extended)
-Add support bracketry and/or additional screws to stiffen up the plastic rail (drill another hole in the bed metal)
-Modify the latch/lock assembly so there is no play in the handle when locked (currently no known solution)
I'm going to obviously run some of this by ARE in case they already have a solution.
Thoughts? Obviously a really motivated thief is unstoppable, but anything is an improvement at this point.
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I have a fiberglass ARE LSII tonneau cover on my Tundra. Today whilst parked in front of the TX DPS office, someone most probably tried to break into my tonneau cover. There was no damage, but apon further inspection I've uncovered a serious issue over how this thing locks up.
1. Locked in fully closed position:
http://home.mindspring.com/~pranavyp4/IMG00268-20100510-1805.jpg
2. Locked, but there is still some play/rotation, this is how far you can turn it with it still locked (I can see this in the rearview and thus this tipped me off):
http://home.mindspring.com/~pranavyp4/IMG00269-20100510-1805.jpg
3. Fully closed:
http://home.mindspring.com/~pranavyp4/IMG00270-20100510-1805.jpg
4. How it looks when handle is oriented in position #2:
http://home.mindspring.com/~pranavyp4/IMG00271-20100510-1806.jpg
5. The plastic stop for the locking rod, uncovered. The tonneau rail on which it is mounted is made of plastic and allows for play/rotation of this stop:
http://home.mindspring.com/~pranavyp4/IMG00272-20100510-1806.jpg
Obviously the bastard knew this and was successful in getting the left side rod above the stop (pictured), but not the right side. Furthermore the rails are fairly flexible, so that entire plastic stop has even more play to allow forcing the rod past it.
My current plan is as follows:
-Replace the plastic stop with a hardened metal bracket/block of slightly longer length (not pictured, but in the unlocked position there is a huge gap, more room for the bracket/stop to be extended)
-Add support bracketry and/or additional screws to stiffen up the plastic rail (drill another hole in the bed metal)
-Modify the latch/lock assembly so there is no play in the handle when locked (currently no known solution)
I'm going to obviously run some of this by ARE in case they already have a solution.
Thoughts? Obviously a really motivated thief is unstoppable, but anything is an improvement at this point.