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Old 01-03-2007, 01:42 PM
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Default brake controller Q

I have the brake controller adjusted just right for regular speeds, however when going slow in the campground you can really feel the trailer braking harder than the truck - since my foot is barely on the break. When you let off it jerks forward when the brakes release. Is this normal? Do the more expensive contollers help eliminate this? I am using a husky digital controller that the dealer sold with the trailer. If I back off the controller any then it feels like the trailer is pushing the truck at city and highway driving speeds.
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Old 01-03-2007, 02:24 PM
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Default Re: brake controller Q

Quote:
Originally Posted by celica View Post
I have the brake controller adjusted just right for regular speeds, however when going slow in the campground you can really feel the trailer braking harder than the truck - since my foot is barely on the break. When you let off it jerks forward when the brakes release. Is this normal? Do the more expensive contollers help eliminate this? I am using a husky digital controller that the dealer sold with the trailer. If I back off the controller any then it feels like the trailer is pushing the truck at city and highway driving speeds.

Can't say for your specific model but I know I have a Prodigy controller and it was very very easy to dial in. Sometimes you just have to find that sweet spot where you're comfortable with. HOWEVER as you mentioned.. some of the more "expensive" controllers might work better. You will also experience different responses at different speeds. The Prodigy I have has three "boost" settings that set the braking according to driving conditions. B1 starts the braking on the trailer a little more agressively than not having boost on and trails off the initial "attack" of the brakes at a specific rate. B2 and B3 are modifications of B1 with a more agressive "attack". I find that on the highway I use B1 a lot but if I forget to turn off the boost when in the city I feel the same "thump" of the trailer you feel. Reminds me to turn the boost off. How you're loaded and the weight of the trailer will make a difference as well. In your case you may have to find the sweet spot each time you go out.
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Old 01-03-2007, 04:18 PM
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Default Re: brake controller Q

mine doesn't have the boost other than the emergency brake boost. It has the different lead times, & ramp up time, but not 3 different settings. I set it once & away I go - so it is a little agressive at slower speeds but good on the highway.
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Old 01-03-2007, 11:00 PM
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Default Get a good quality proportional controller

Quote:
Originally Posted by celica View Post
mine doesn't have the boost other than the emergency brake boost. It has the different lead times, & ramp up time, but not 3 different settings. I set it once & away I go - so it is a little agressive at slower speeds but good on the highway.
Your problem (and it's a big one) is caused by the fact that you have what's known as a "time-delay" controller. Time delay controllers simply increase (ramp up) the current to the trailer brakes the longer the brake pedal is depressed. So what you have is trailer braking that's proportional to how long the truck's brake is applied, not to how hard the truck's brake is applied. Hence you have adjustments for lead times and ramp up time (notice the emphasis on time) but absolutely no adjustment for how hard you apply the truck's brakes. That means that when you adjust your controller for enough braking at highway speeds, it provides way too much at low speeds. And if you adjust it for low speeds, it provides way too little braking at highway speeds. It also means that even if you start letting off the brakes, the controller is still applying more and more trailer braking until you completely take your foot of the brake pedal...then it completely releases the trailer brakes all at once and then you get a whole lot of jerking. Just a totally bad scene from every aspect.

By comparison, the good "proportional" controllers (the ones that dealers don't "throw in" with the deal) actually provide trailer braking that's proportional to how hard you brake the truck, not to how long you have truck brake applied. Brake hard...the trailer brakes hard, brake easy, the trailer brakes easy. Start letting off on the truck brakes, the controller starts letting off on the trailer brakes. So when you finally take your foot off the brake pedal there's absolutely no jerking or sudden changes in trailer braking. Plus, since a proportional controller is actually smart enough to monitor how you brake (not how long you brake), you adjust it once and never have to adjust it again.

The really good proportional controllers (like the reasonably priced Tekonsha Prodigy...only about $125~$140) use solid state accelerometers to measure how hard you're braking and subtract out the effects of gravity (so braking going down hill works the same as braking on level ground). The slightly lower cost "pendulum" style proportional controllers (like the Tekonsha Voyager...typically around $75~$90) are OK on level ground but tend to apply too much braking when descending steep grades.

Bottom line: throw that POS and exceedingly dangerous time-delay controller you currently have in the trash, then spend about $130 to buy and install a really good proportional controller. You will simply not believe how much smoother the whole rig brakes and stops...and you also won't believe how could have ever put up with your current controller. The difference is truly that huge...and the upgrade cost is so low. Oh...and you can most likely also use your current wiring harness to connect to the Prodigy.
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Old 01-04-2007, 01:56 AM
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Default Re: brake controller Q

The proportional controllers are the only way to go. Adjust it once and check it yearly. I have an older Tekonsha, and it works great for my T-100 4X4. I also just bought a Tekonsha Prodigy and was going to install it, but decided to wait till I get my 07 in May?
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Old 02-08-2007, 03:40 PM
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Thumbs up Re: brake controller Q

You can get a prodigy from RVW, RV Wholesalers, RV Dealer, Used RV's, RV Classifieds, Wholesale RV Sales for less than 95.00. Good Luck.
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Old 02-09-2007, 02:49 AM
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Default Re: brake controller Q

The Prodigy controllers are the one preferred on the Airstream board. I don't have a big trailer so I can't verify this claim.
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Old 02-09-2007, 11:35 AM
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Default Re: brake controller Q

I tow an 18' toyhauler, and the prodigy is the only way to go like everybody else said...
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Old 02-12-2007, 07:42 PM
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Default Re: brake controller Q

Another vote for the Prodigy here.

I do move the boost between B1 and B2, between city and highway, but that's just personal preference. And it's just an easy press of a button.
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Old 02-15-2007, 11:54 PM
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Default Re: brake controller Q

thanks for the info on Prodigy. I'll be ordering mine today!
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Old 03-19-2007, 12:07 AM
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Default Re: brake controller Q

Does the Prodigy wire harness #3040 work with the 07 Tundras?
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Old 03-20-2007, 10:37 PM
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Default Re: brake controller Q

Based on all the Prodigy lovers here I ordered one today. I hopes it "da bomb" as you all describe it.
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Old 03-22-2007, 09:24 PM
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Default Re: brake controller Q

You'll enjoy it, I'm sure. I was druelling over a 2007 DC with a long bed yesterday when I had my 2005 in for service. BIG! No crew max here locally, yet. That has got to be the nicest towing gasser, bar none.

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Old 03-23-2007, 06:10 PM
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Default Re: brake controller Q

Installed the Prodigy last night. I took the trailer for a quick spin in the rain. It seems to work well. I can definately feel a difference when letting up on the brakes at a stop and hitting the brakes. It almost feels like the trailer isn't there. It's a light trailer and probably not a required item but I think I'll like it quite well.
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Old 03-23-2007, 06:47 PM
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Default Re: brake controller Q

You're making me jealous. I gotta stop by and see if the local dealer will let me hook my trailer to a 5.7 with the tow package. That'll be an expensive test drive.

Play around with the boost feature a bit and see what you like. As mentioned earlier, I have the Prodigy and use boost 1 at hwy speeds and no boost in town. If you find that there doesn't seem to be enough trailer braking even with the Prodigy set to max voltage, you may need to adjust the trailer brakes a bit. I had to.

Tom
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Old 03-24-2007, 11:36 PM
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