Hey folks. I've been lurking for about a month gathering information, which has been extremely helpful.
This is a long story so I'm going to be as brief as possible by just stating some facts as opposed to an in-detail narrative:
I live in Atlanta. On Oct 3rd, I drove to Asheville, NC to pick up a new '08 5.7L DC X-SP that I picked out and purchased via phone and e-mails during the previous week from Jim Barkley Toyota. I had not seen this truck before my arrival. I did not test drive it there (my Dad has the same truck, just not an X-SP).
My wife went with me to drive the truck to my parent's house in VA. I drive my previous vehicle. I left my previous vehicle with them to sell. I did not drive the truck until late that evening after our arrival in VA.
When I opened the driver's side door to get in, I heard a metal creaking/bark of a noise. "What was that?" I shut the door, open it again...<bark>. I finally see the problem: When I open the door, the door rubs against the fender causing the metal on metal bark.
The next day (Oct, 4th, Sat), I call the person I'd been dealing with and she didn't seem too concerned about the problem. It would be covered under warranty and that I should bring it in. I was driving back to Atlanta from VA on Sunday, but JBT isn't open on Sunday.
I have to wait another two weeks before I can get back to Asheville. I call the Monday before the Sat. of my arrival to let them know I'm coming (10/25). I was told over the phone that it should be an easy fix...just an adjustment on the door. When I get to the service department, they have no idea I'm coming, nor the problem. When I tell them the cause for my visit, the service tech calls the person I'd previously been talking with and from the conversation, I get the feeling they had thought *I* had damaged the vehicle because the tech opened the hood to look for damage, and looked around the fender and bumper for damage. Finally, after it was settled that I had not damaged the vehicle, the tech gave me some very bad news. "We can't fix this here....we don't have a body shop, <salesperson> should've told you this." <sigh> "If you want us to fix it, you'll have to leave it here." Fine I say, it's your car, you fix it. They give me a loaner car.
I get a call first thing Monday morning from the service tech (who was extremely nice throughout this whole ordeal) that they had given me a car that they had not cleaned out and that the previous occupant had left all of their belongings in the trunk including purse and laptop. Marvelous I think...now I'm responsible for this stuff--the cloud over my head just gets darker. The service tech is *very* eager to get that car back. I did not give her a lecture on the sign above her desk "We are not responsible for items left in vehicles." I tell her I can't get back up there until Sat...that was the deal we had made when I left a few days before. "OK" she said..."see you then."
I get a call back on Wed, the body-shop they send their cars to (a Cadillac dealership) has finished the repairs and they are going to deliver my truck to me the next day. Super! Things are looking up...I miss my truck and I really didn't want to spend another Sat. driving back and forth to Asheville.
The next day, the driver arrives with my truck. I look at the repairs...hmmm, not good. The door doesn't bark anymore, but they had not touched up the paint where the rubbing was going on and now the door and fender panels did not sit flush and the gap between the two got narrower towards the ground. I'm in a bit of shock...I don't like when panels don't line up...you see that on the Big 3 cars a lot.
I call the service tech and tell her I'm not happy with the repairs. She tells the driver to turn around (about 15min has passed since he left) and to drive my truck back. Do something right the first time and you won't have to do it twice...I learned that as a kid.
I took photos with my phone before the driver came back. Here is what I sent to JBT the next day:
http://home.comcast.net/~jmiller1807/ssd/truck.html
I get a call during the 1st week of Nov. that my truck is finally fixed. The body shop took the fender off and painted it, then re-installed it. Several people have looked at the panels and they look perfect, so it's ready for me to pick up. Great. I will be there on Sat. (11/8).
During this time, I go to another dealership and look at the doors. 25 trucks and they ALL had perfectly flush door panels with even gaps.
I get to JBT, look at the door...it is *not* perfect. It doesn't look much different than before regarding flushness and the imperfect gap, but the paint is flawless, unless you look inside the door panel. There is a piece of black plastic in there that has white paint all over it.
At this point, what can I do? I guess I have to live with it...a tough pill to swallow for me (I hate it when things aren't symmetrical). I know, some of you are thinking I'm getting bent our of shape over nothing and I'm hard to please. For me, it's a matter of principle. It is a new truck and should be like every other new truck...after they "fixed it" the first time, the panels didn't line up. To me, that's not fixing something.
Things get worse:
On my way back, I notice 3 things that would cause David Banner to bust his pants. I'm now out of alignment (pulls to the right), I get a strong vibration in the steering wheel from 65-70mph. Before, I was amazed at how smooth that truck drove...I told everyone about it. It drove like a sport's car. For topping on the cake, there is a 1" ink mark on my leather console where someone left an inkpen in their pocket. This, I haven't been able to get completely off, but I did manage to rub a shiny spot there that calls a lot more attention to the area.
I read a lot on this site about pulling to one side (thanks to all). I take to my local dealership (Stone Mtn. Toyota) on Tues (11/11). For me not having bought the truck there, they are extremely helpful and want to fix the issue. I wish I had taken it there in the first place.
I'm there 6 hours (until they close). Still not fixed. They don't know what the problem is so they're going to have to call Toyota. They had their Master-level mechanic working on it the last few hours and he saw nothing wrong. I check all their Tundra doors too while I'm waiting...all perfect.
I take it back last night to leave it so they can put stock tires on it the next day (today) to see if that solves the problem (Corp Toyota's recommendation). If so, they'll know it's those big 20" that come on the X-SP.
Today, I get a call stating that it was fixed that the problem was actually their alignment machine. It need to be re-calibrated. I asked about the wobble from 65-70..."We can't fix that, we can't balance any tire larger than 19." Nice, I'm out $80 to fix it at a tire place.
Before I drive off, I ask them if they had done a zero point calibration and disconnect the battery. "Probably," they say..."I'm sure the guy followed all the protocols." I hand them the TSB..."are you sure?" "Yes."
I get in my truck and all the radio stations are still in order....damn, no zero point calibration. I don't know what that does, but according the TSB, it should be done after an alignment.
I get back out and tell them. "I'll have to ask tomorrow...call me in the morning."
I drive off....in my truck....that STILL pulls to the right. If I hold the steering wheel exactly straight, I'm headed to the guardrail. If I let the steering wheel go, it tilts a little to the left if I adjust it to go straight.
The service tech calls me on my way home to see (very helpful crew...even if it's not fixed) and I tell him the bad news. He can't believe it...he had two mechanics drive it and they said it was fine.
I guess my main problem is that I knew what it drove like before, and it drives different now. I'm at a constant tug-o-war while driving.
Analysis:
So, what did the Cadillac body shop do to knock me out of alignment AND to cause a balance issue...if anything? I think they've rotated my tires while doing the alignment and there's still a vibration at 65-70mph.
This truck has been nothing but a pain since I got it. It drove like a dream until I took it to get it "fixed." Smooth as silk.... There were two trucks on the lot that were exactly the same...lucky me, I picked the one with a problem.
If Stone Mtn can't fix my truck, what alternatives do I have? Who do I write a letter to at Toyota. I bought a $37k new truck and it has issues. I want it fixed to the way a new truck should be...that's it. I don't want to be compensated for my time, free oil changes...nothing, just my truck fixed. This is becoming a thing that I'm dwelling on affecting my focus at work and at home.
I've read other's stories on here about some of these issues and share your pain...I've never gotten a bum new car before and I'm not happy about it. It probably sounds whinny, but I just don't see how a brand new truck can get like this.
Any suggestions would be appreciated.
Here are the alignment specs for you guys who can read tire-ese:
Left front: -0.4 camber / 2.4 caster / 0.08 toe
Right front: -0.1 camber / 2.8 caster / 0.09 toe
Total toe (front): 0.17in 0.10in - 0.23in
Steer ahead: -0.01 -0.05 - 0.05
Left rear camber: -0.2 Right rear camber: -0.1
Left rear toe: 0.12 Right rear toe: -0.03
Total toe: 0.09
Thrust angle: 0.15